An all-new season of @OrphanBlack will be kicking off this Saturday on @BBCAmerica at 9 PM, and we scored the inside scoop on the makeup look for each of the clones, all played by actress Tatiana Maslany.  We got a chance to chat with Orphan Black head makeup artist Stephen Lynch, who gave us the behind-the-scenes details on the process of creating each clone’s unique look.  In addition to Maslany’s considerable acting chops – she sometimes shoots as three or four different characters in one day! – Lynch’s makeup techniques help each clone achieve a signature look she can call her own.

Click through for the exclusive beauty secrets behind clones Sarah Manning, Alison Hendrix, and Cosima Niehaus, as well as details of a surprise from the upcoming season!

—Tessa Trudeau